Breath Testing in Medical Devices: From Impairment to Gut Health

Ariana Wilson and Mark Drlik seated against a white background, wearing lavalier microphones. The woman on the left has long brown curly hair and is wearing a beige cardigan over a taupe top. The man on the right is wearing glasses and a blue button-up shirt. They appear to be engaged in conversation or a video interview.
Resources

Breath Testing in Medical Devices: From Impairment to Gut Health

Sector: Diagnostics
YouTube video thumbnail

In this episode of MedDevice by Design, we explore how breath testing in medical devices is transforming diagnostics. Mark Drlik walks through how this technology supports everything from roadside impairment detection to gastrointestinal analysis. With advances in sensor design and regulatory strategy, breath-based diagnostics are becoming more versatile and reliable.

How Breath Testing Works

Breath testing provides a non-invasive window into the body’s chemistry. While some tests measure ethanol levels for roadside impairment checks, others detect gases from bacterial activity in the digestive tract. These tests typically begin with a fasting period. After collecting a baseline breath sample, the patient ingests a sugar-based substance. Over time, their body’s response is recorded through exhaled gases.

This breath data reveals how the gut processes nutrients and how the microbiome behaves—helping clinicians make accurate diagnoses without invasive procedures.

Key Challenges in Breath-Based Diagnostics

Breath testing in medical devices involves several technical challenges. For instance, moisture in breath can damage internal sensors or promote mold growth. Additionally, when devices are reused, designers must reduce cross-contamination risks between patients and healthcare professionals.

Sensor accuracy also plays a crucial role. The readings must be precise and consistent, especially if breath samples are collected remotely or mailed to labs.

Understanding the Regulatory Landscape

Breath testing devices fall under different regulations based on their use:

  • Roadside devices are governed by the U.S. Department of Transportation.
  • Clinical breath tests used in emergency care are usually classified as Class II medical devices.
  • Lab-based breath diagnostics follow separate FDA and CLIA regulations.

Because each regulatory pathway differs, developers must define the use case early in the design process.

Why Breath Testing Matters

Breath testing in medical devices represents a growing opportunity for non-invasive diagnostics. Not only does it enable quicker results, but it also improves patient comfort and expands the reach of diagnostic tools beyond hospitals and clinics.

Futuristic laboratory with multiple glowing blue cylindrical tanks emitting mist. A red arrow points to one tank. Overlay text reads: ‘Bacta tank. For real?’ in bold white letters on a black background.

Ariana Wilson and Mark Drlik take inspiration from a scene in The Empire Strikes Back to talk about real-world parallels to the Star Wars bacta tank.

An iron lung on the left and a modern medical ventilator on the right, shown against a plain white background. A red arrow points from the iron lung to the ventilator. Bold overlay text reads: ‘Then vs. Now’ in white font on a black background.

In this MedDevice by Design episode, Ariana Wilson and Mark Drlik take us back in time to explore iron lung innovation during the polio epidemic of the 1920s.

A healthcare professional in a sterile gown and gloves holds an endoscope, with a red arrow pointing toward the device. Beside it, a handheld cleaning brush is shown, symbolizing the manual cleaning process. Text overlay reads “Not sterile. Just safe?”

Ariana and Mark examine the complexities of endoscope reprocessing, one of the most difficult tasks in medical device hygiene.

Sterilizing medical devices using various FDA-approved methods - Image showing three medical-related items—a pulse oximeter, surgical scissors, and a catheter with a Luer lock—on a light background. A bold label at the top reads ‘How to sterilize?’ with an arrow pointing to the pulse oximeter, indicating a question about sterilization methods for these devices.

Ariana and Mark walk through FDA-approved options and explain how to select the right one for your product. From metals to plastics and electronics, not all devices can handle the same process.