Cystic Fibrosis Therapy Device Uses Voice Coil Technology to Improve Mobility

MedDevice by Design with Mark Drlik and Ariana Wilson
Resources

Cystic Fibrosis Therapy Device Uses Voice Coil Technology to Improve Mobility

YouTube video thumbnail

In this episode of MedDevice by Design, Mark Drlik and Ariana Wilson share the story behind a novel cystic fibrosis therapy device that transformed a cumbersome hospital-grade system into a lightweight, wearable solution. The innovation journey begins with a prototype and ends with the Hillrom Monarch system—a commercially available device that enhances patient quality of life.

From Pneumatics to Portability

Traditional chest wall oscillation therapy for cystic fibrosis patients involves large pneumatic generators and bulky vests. While effective, these systems are noisy and restrict movement, making them challenging for home use. To address this, Mark and his team developed a new solution based on voice coil technology—a compact, precise, and quiet alternative.

Instead of relying on air-driven percussion, the redesigned device uses voice coils to deliver targeted chest wall oscillation. Patients can move freely while receiving therapy, improving both comfort and adherence.

How It Started: Prototype to Product

The project began when innovator Martin DeVlieger brought an early concept to StarFish Medical. The team refined the idea through engineering design, prototyping, and collaboration. Eventually, the technology was acquired by Hillrom and became the Monarch Airway Clearance System—now making a real impact in the lives of people with cystic fibrosis.

Why This Matters for MedTech

This episode highlights the importance of user-centered design in creating therapy devices that truly meet patient needs. It also underscores the value of strategic partnerships in bringing groundbreaking innovations to market.

Whether you’re an engineer, entrepreneur, or caregiver, this story offers insight into the development of cystic fibrosis therapy devices that combine technical performance with everyday usability.

Nick from StarFish Medical demonstrating antigen detection using a toy antibody model to explain how monoclonal antibodies bind antigens in ELISA diagnostics

Nick and Nigel break down the ELISA assay explained in simple, practical terms using everyday models.

Magnifying glass revealing cracks with the text “This gets missed,” illustrating hidden risks in medical device validation and real-world use.

Ariana Wilson sits down with Mark Drlik to unpack why reprocessing is often one of the hardest challenges engineers face during development.

Thumbnail showing the text “ETO or Radiation?” with a cloud icon representing ethylene oxide sterilization and a radiating burst icon representing radiation sterilization for medical devices.

Nick and Nigel walk through how teams decide between ethylene oxide, E-beam, and gamma radiation sterilization.

Medical device pilot manufacturing workspace showing engineers supporting NPI and scalable production

In MedTech, success rarely comes from invention alone. Plenty of promising technologies make it through verification and early clinical work, only to stall when the team tries to turn them into something buildable.