Jet Injector Drug Delivery: Promise and Pitfalls

Two men, Nick A. (left) and Nigel (right), sit at a white table, engaging in a lively and friendly conversation. Both wear checkered shirts and lavalier microphones, suggesting a filmed discussion or interview. Nick holds tissue samples in one hand and gestures animatedly, while Nigel smiles in response. Each has a white mug labeled with their name and a purple star logo. The background is a bright white, creating a clean and professional studio setting.
Resources

Jet Injector Drug Delivery: Promise and Pitfalls

Topic: Bio Break

In this episode of Bio Break, Nick and Nigel dive into the world of jet injector drug delivery. This needle-free method, made popular in science fiction and real-world vaccines, is still used today. But while the idea of a high-pressure, pain-free injection sounds ideal, the conversation uncovers key limitations.

What Is a Jet Injector?

Jet injectors deliver drugs by forcing liquid medication through the skin using high pressure, eliminating the need for a needle. That pressure forms a thin stream that penetrates the skin, ideally resulting in less pain than traditional injections. The technology has been around since the 1960s and remains popular in certain applications.

Less Pain, More Problems?

While jet injector drug delivery may reduce pain, Nigel highlights concerns. The high pressure can cause side spray, potentially wasting expensive medications. There’s also the risk of cross-contamination, especially when parts of the injector are reused. Additionally, some advanced drugs—like those using lipid nanoparticles for mRNA vaccines—may be incompatible due to shear forces that can damage sensitive payloads.

Why Jet Injectors Are Still Around

Despite the challenges, jet injectors offer clear benefits in usability. They provide a quick, needle-free option that appeals to patients and practitioners alike. However, understanding their limitations is key to deciding when they’re the right tool for the job.

A healthcare professional in a sterile gown and gloves holds an endoscope, with a red arrow pointing toward the device. Beside it, a handheld cleaning brush is shown, symbolizing the manual cleaning process. Text overlay reads “Not sterile. Just safe?”

Ariana and Mark examine the complexities of endoscope reprocessing, one of the most difficult tasks in medical device hygiene.

Technician operating a custom aluminum-framed drop test rig with a white platform and green background wall.

Medical device drop testing helps ensure that products and packaging survive real-world handling. We demonstrate in-house drop testing on an actual device and its packaging using a custom-built drop tester.

Balancing the needs of startup and enterprise medical device partners in CDMO projects.

Medical device startups/founders and enterprise partners have unique strengths and goals, which are often reflected in the way they work with CDMO (Contract Development and Manufacturing Organizations) partners.

Technician using digital calipers to validate component dimensions during medical device testing.

In the highly regulated world of medical device development, ensuring product safety, quality, and compliance is essential. One critical yet often overlooked aspect of this process is test method validation (TMV) in medical device development.